Vertical cross belt sorting machine Cross Belt Sorter

Product description:

The cross-belt sorter is a closed-loop system consisting of a host consisting of continuous carts, tracks, linear motors, lead-in stations, leaky cables, communication systems, power supply systems, sorting crossings, barcode scanners, etc. Driven by a linear motor, it runs along the track in one direction in the vertical direction. The goods will be automatically introduced into the sorter cart through the introduction station, read the code through the scanner, and query the database address. The shipment is unloaded to the designated sorting crossing.

 Product advantages:

        Compact structure, small footprint

        Efficient low consumption

        High speed, low noise

        High cost performance and low failure rate

        Product technical parameters:

        Main running speed: 0.8-1.8m/s (multi-stage variable frequency adjustable)

        Sorting efficiency: 6000-12,000 pieces/hour (double side supply)

        Sorting car: standard size L660*W440 mm (non-standard and customizable), standard pitch 500,

        Type of disposal: box packing, plastic bag packing, envelope, woven bag and other non-stick, non-ball items (excluding fragile products)

        Processing size: Max: L600*W400*H380 mm Min: L100*W60*H2 mm

        Processing weight: Max: 15kg Min: 10g (15kg-30kg customizable)

        Misclassification rate: <=0.01%

        Sorting breakage rate: <=0.01%

        Bar code recognition rate: ≥ 99.9% (bar code grade B or above)

        Machine average noise: <=70dB
Feeding system: The feeding system exists to realize efficient and accurate processing of the sorting host. Its function is to perform automatic measurement of various physical parameters and information recognition processing on the sorted shipments to ensure the accuracy of the shipments to be sorted Feed it into a sorting cart that moves at high speed. Shenzhen Lisheng Technology's parts supply system enables the goods to be customized to customers in fully automatic, semi-automatic or manual mode according to the operating environment.

Host system: The host system is the main execution mechanism for sorting the system. Its function is to send the objects with sorting information to the sorting grid accurately according to the established logical relationship. Shenzhen Lisheng Technology's host system adopts the domestic and foreign mainstream servo direct drive technology and loading automatic correction function, instantaneous start in milliseconds, to ensure that the goods are accurately centered on the cart and reduce the sorting error rate.

Next piece system: The next piece system is the terminal equipment of the sorting system, and its function is to temporarily store the items sent by the sorting host. At the same time, through the detection and display of the relevant parameters of the grid entry object, the information is passed to the main control system and has certain management functions. Shenzhen Lisheng Technology's main machine loading system can choose various sorting outlets for users according to the shape of sorted goods, such as chute type, bag rack type, cage type, with / without power grid type, etc.

Control system: The control system is the brain and nerve of the entire sorting processing system. This system comprehensively applies mobile power supply technology, mobile communication technology, field bus, OPC communication, industrial Ethernet communication, PLC servo and frequency conversion technology. Not only organically combine the various functional modules in the system to coordinate work, but also the communication machine in the control system can exchange data and management strategies with the upper management system. Through this exchange, the sorting system becomes the entire logistics information management system Closely linked to an integral part. Shenzhen Lisheng Technology Control System adopts the latest equipment such as PLC, leakage wave cable, wireless communication terminal and other mainstream equipment of German Siemens brand.

Software management system:
   Sorting control: After parsing various message messages sent by the PLC, extract the corresponding data and store it in the database, query the chute information corresponding to the bar code in the database and pass it to the master PLC
   Print control: manage and control multiple barcode printers (Ethernet) on site, and print the package and package after the smalls are sorted.
   Sorting plan: manage, activate, cancel, edit the sorting plan, and map the destination code to a specific object chute.
   Data query and report: Data processing is performed on the sorting data of the system, providing mail sorting path, statistical data query and editing related reports (lists and graphs) and storage management of the data.
Management configuration: manage various system parameters, configuration (such as sorting mode, prefix of child and mother waybills, the beginning and number section of package package, etc.), user rights, etc.
     SCADA: Remote control of field devices; fault diagnosis and status display of devices.
   
    The sorting information system and sorting control system are integrated into one software and deployed to a PC or server. The software runs automatically without manual operation or intervention; the print control system is separately deployed to a PC dedicated to print control; sorting planning system and data The query and report system and management configuration system are integrated into one software and deployed to a PC, which requires manual operation. SCADA is deployed separately.

  Remote diagnosis service
       The system adopts remote monitoring and diagnosis function, and technicians can remotely analyze the failure, which is a quick solution on site.
Our Pre-sale Service:
1.Offering comprehensive technical and business consultation services;
2.Proposing th e most suitable scheme and equipment for our clients;
3.Designing and fabricating targeted products according to the special requirements of clients; 
4.Training periodically high qualified service technician.
Our customer visiting:


Our loading and transportation:


Customer installation and commissioning site:




Our after-sales Service: 
1.Highly inspecting equipments in every working procedure, quality comes first;
2.Fast & Safe Delivery; 
3.Assisting our clients for foundation construction of equipments;
4.Dispatching engineers to install and debug equipments;
5.Training the first-line operators on site;
6. Regularly visit clients to solve production problems Providing life-long maintenance service 
7.Providing technical exchanging.
FAQ
1:Q: what is the MOQ for your machines?
   A:Our MOQ  is 1 set.
2:Q:How should to do if  I meet some trouble while using?
   A:The English manual book and video will be provide for showing how to resolve the problems, if necessary, we will dispatch our engineer to your factory.
3:Q:Do you provide the installation service after ordering your machines?
  A:As for the single machine, we provide the users instruction and operation video.
  As for the production line,we provide the professional construction drawing, and arrange the engineer guide the user install the machines.Help the user train the skilled workers.
4:Q:Can we visit your factory for machine testing operations?
   A:We warmly welcome the clients to visiting our factory for trying machine.